Don’t buy ZyXEL equipment
I’ve had my share of experiences with ZyXEL equipment, like the ZyWALL vs. Exchange post i did a few years ago.
But today i experienced the most grave issue with their equipment that critically impacted a customers business.
The customer has two sites – an HQ with an SBS 2008 and a branch office with two Lenovo SFF machines running Windows Vista Business. Both sites are using 20/2 VDSL lines from Swisscom, with ZyXEL P-2802HWL routers.
There is an IPsec VPN configured between these two sites. This has been working fine since January.
Now, about a month ago a telecom service company installed VoIP telephones in the branch office, and enabled QoS on both ZyXEL routers.
Since then, Outlook was unable to synchronize correctly with the SBS server. Unfortunately, the customers personnel isn’t that technically savy, so they weren’t able to tell that they had a problem – because smaller e-mails were able to successfully synchronize, but larger ones failed. This led to very inconsistent states of the OST files, with some mails there and some mails not there.
When i arrived at the branch office i didn’t have a single clue what the issue was or may be. At first i suspected an Outlook problem, so i deleted the OST file. But from there on, nothing happened – Outlook wasn’t able to download anything.
Next, i tried to copy a 50kbyte Excel file from a share to the local computer. This worked. So i tried a 2 megabyte Word file. This failed about halfway through, with Explorer just hanging there and doing nothing. From that point on, i suspected a network issue, but the fact that copying a 50kbyte file worked and a 2 megabyte file didn’t was very odd.
Using Outlook with Outlook Anywhere also worked (when the VPN tunnel was downed).
Whenever i’m confronted with strange network problems, i suspect MTU issues (which was my first “real” network problem i solved back on my first ADSL line – took me weeks for a simple fix). ping -l 5000 CUSTSBS01 worked. ping -l 15000 CUSTSBS01 worked, too. So thought it wasn’t an MTU issue.
Disabling QoS on the ZyXEL router fixed the issue, but made the phones unusuable while Outlook was filling it’s OST files.
So i ran through the usual check points – tcp checksum offloading, chimney, receive window autotuning, reboots, etc. Nothing helped. At the end i was just changing network settings at will. But nothing helped.
Out of any reasonable ideas, i changed the MTU to 1300. That fixed it – with QoS enabled and the NIC MTU of the two machines, everything was working as it should. File transfers worked, Outlook worked, Phones worked.
Don’t buy ZyXEL.
